Rolling Force Up To 4500KN Cold Pilger Extrusion Mill Suitable For Producing High Strength Tubes And Complex Metal Shapes

Product Description:

The Cold Pilger Mill is an advanced and versatile rolling machine designed to meet the demanding requirements of modern metal forming industries. Renowned for its precision and efficiency, this equipment is widely used for producing high-quality tubes and pipes with exceptional dimensional accuracy. The Cold Pilger Mill, also known as the Cold Pilger Reduction Mill, Cold Pilger Tube Mill, or Cold Pilger Radial Mill, is engineered to deliver outstanding performance in various rolling applications.

One of the standout features of the Cold Pilger Mill is its ability to handle rolling lengths of up to 12 meters. This capability makes it an ideal choice for manufacturing long and seamless tubes that are extensively used in sectors such as aerospace, automotive, oil and gas, and construction. The extended rolling length ensures that the mill can process large workpieces with minimal handling, thereby improving productivity and reducing operational costs.

The Cold Pilger Mill supports multiple rolling modes, including Cold Rolling and Hot Rolling, among others. Cold rolling is particularly significant in this mill's operation as it enhances the mechanical properties of the metal by refining its grain structure and improving surface finish. On the other hand, hot rolling capability allows the mill to process metals at elevated temperatures, which is essential for materials that require greater ductility during forming. This dual-mode functionality ensures that the Cold Pilger Mill can accommodate a broad range of materials and thicknesses, catering to diverse industrial needs.

In terms of rolling method, the Cold Pilger Mill offers both continuous and intermittent rolling options. Continuous rolling is ideal for high-volume production runs, providing a steady and uninterrupted process that maximizes throughput. Intermittent rolling, meanwhile, offers greater control and flexibility for complex or custom-shaped products. This combination of rolling methods enables manufacturers to optimize their production processes based on specific product requirements and operational constraints.

Precision is a critical aspect of tube and pipe manufacturing, and the Cold Pilger Mill excels in this area with rolling accuracy of up to 0.5mm. This high level of accuracy ensures that the final products meet stringent dimensional tolerances and quality standards. The precise control over wall thickness and diameter is vital for applications where reliability and safety are paramount, such as in pressure vessels and structural components.

Known as the Cold Pilger Reduction Mill, the Cold Pilger Tube Mill, or Cold Pilger Radial Mill depending on the specific configuration and application, this equipment is engineered with robust construction and advanced control systems. These features contribute to its durability, ease of operation, and consistent performance. The mill’s design incorporates state-of-the-art technology that ensures smooth rolling action, reduced material waste, and enhanced surface quality of the rolled tubes.

In summary, the Cold Pilger Mill is a highly efficient and precise rolling solution for manufacturing seamless tubes and pipes. Its capability to handle long rolling lengths of up to 12 meters, support various rolling modes including cold and hot rolling, offer both continuous and intermittent rolling methods, and achieve rolling accuracy of up to 0.5mm makes it an indispensable asset in metal forming industries. Whether referred to as the Cold Pilger Reduction Mill, Cold Pilger Tube Mill, or Cold Pilger Radial Mill, this product stands out for its versatility, reliability, and superior performance in producing high-quality tubular products.

Features:

• Product Name: Cold Pilger Mill
• Rolling Type: Two-Roll, Three-Roll, Four-Roll, Etc.
• Application: Pipe, Tube, Cylinder, Etc.
• Rolling Diameter: Up To 330mm
• Rolling Length: Up To 12m
• Rolling Accuracy: Up To 0.5mm
• Utilizes the Cold Pilger Extrusion Process for precise metal forming
• Designed as a Cold Pilger Rolling Mill to achieve high-quality rolling results
• Employs the Cold Pilger Reduction Process to enhance material properties and dimensional accuracy

Technical Parameters:

Applications:

The Sinopack Cold Pilger Mill, model number 12000DS-A, is a state-of-the-art rolling machine originating from China, designed to deliver exceptional precision and efficiency in metal forming. Renowned for its rolling accuracy of up to 0.5mm, this advanced equipment is ideal for a variety of industrial applications requiring meticulous dimensional control. The Cold Pilger Mill supports multiple rolling types including Two-Roll, Three-Roll, and Four-Roll configurations, making it versatile for diverse production needs.

This Cold Pilger Mill is extensively used in the Cold Pilger Extrusion Process, a technique that enhances the mechanical properties and surface finish of pipes, tubes, and cylindrical components. The mill’s rolling pressure capability of up to 500MPa ensures effective deformation of metals, facilitating the Cold Pilger Reduction Process to achieve desired thickness and diameter reductions with high precision. These processes are critical in industries such as aerospace, automotive, oil and gas, and manufacturing, where high-quality tubular products are essential.

The Cold Pilger Rolling Process on the Sinopack 12000DS-A is adaptable to both continuous and intermittent rolling methods, providing flexibility in production lines to meet varying output demands. This adaptability makes the machine suitable for producing seamless pipes, hollow cylinders, and various tubular shapes used in heat exchangers, hydraulic systems, and structural applications. Its robust design and advanced control systems ensure stable operation, minimizing defects and maximizing yield.

In manufacturing scenarios where dimensional accuracy, surface integrity, and mechanical strength of metal tubes and cylinders are paramount, the Sinopack Cold Pilger Mill stands out as a reliable solution. Whether employed in small-scale workshops or large industrial plants, this mill supports efficient processing of metals like stainless steel, titanium alloys, and other high-performance materials. The combination of high rolling pressure, precision, and versatile rolling types makes it an indispensable tool for modern metal forming tasks.

Overall, the Sinopack 12000DS-A Cold Pilger Mill is perfectly suited for application occasions ranging from producing seamless pipes for critical infrastructure to manufacturing precision tubes for specialized equipment. Its advanced Cold Pilger Extrusion Process capabilities, coupled with the precise Cold Pilger Reduction and Rolling Processes, make it an essential piece of equipment in any facility focusing on high-quality tubular product fabrication.

Customization:

Sinopack offers customized Cold Pilger Radial Mill solutions with the model number 12000DS-A, designed and manufactured in China to meet your specific requirements. Our Cold Pilger Radial Mill ensures exceptional rolling accuracy of up to 0.5mm, suitable for processing a variety of materials including carbon steel, stainless steel, copper, aluminum, and more.

We specialize in the Cold Pilger Rolling Process, capable of operating at rolling temperatures ranging from room temperature up to 800℃. Our mill supports both continuous and intermittent rolling methods, allowing flexibility based on your production needs.

With a rolling pressure capacity of up to 500MPa, the Sinopack Cold Pilger Radial Mill guarantees high efficiency and precision in metal forming applications. Trust our customization services to provide you with a tailored solution that enhances your manufacturing process.

Support and Services:

Our Cold Pilger Mill product is supported by a dedicated team of technical experts committed to ensuring optimal performance and reliability. We offer comprehensive technical support services including installation guidance, operational training, routine maintenance, troubleshooting, and repair services. Our support team works closely with customers to tailor solutions that meet specific production requirements and enhance productivity. Additionally, we provide detailed documentation, spare parts availability, and upgrade options to keep your Cold Pilger Mill running efficiently and up-to-date with the latest technology advancements.

Packing and Shipping:

Our Cold Pilger Mill products are carefully packaged to ensure maximum protection during transit. Each item is wrapped with durable, moisture-resistant materials and securely placed in custom-designed crates or pallets to prevent any damage. We use shock-absorbing padding and secure strapping to maintain stability throughout shipping.

Shipping is handled by trusted logistics partners who specialize in heavy industrial equipment. We offer flexible shipping options including door-to-door delivery and freight forwarding services. All shipments are tracked in real-time, and customers receive regular updates until the product reaches its destination safely and on time.

Additionally, we comply with all international shipping regulations and provide all necessary documentation, including certificates of origin, packing lists, and customs paperwork, to facilitate smooth and efficient delivery worldwide.